Process Analytical Technology

Powering the Future of Bioprocessing with Advanced PAT Solutions

At Repligen, we’re transforming how bioprocess workflows are developed, optimized, and controlled with our comprehensive Process Analytical Technology (PAT) portfolio. From upstream cell culture monitoring to downstream product release, our at-line and in-line solutions deliver the real-time insights needed to accelerate development, ensure quality, and enhance manufacturing efficiency. Explore our upstream and downstream applications to see how our technologies support therapeutic innovation.

Explore PAT Applications by Workflow

Repligen’s PAT solutions are designed to optimize performance across both Upstream and Downstream workflows. Explore how our technologies address critical analytical challenges at every phase of development and manufacturing.

Upstream PAT Applications

Featuring REBEL XT™, MAVERICK™, MAVEN™, ZipChip® Systems

Accelerate development with real-time profiling, characterization, and monitoring in cell culture, fermentation, and early-stage analytics.

Gene Therapy

Challenge: Viral vector and plasmid production require precise analytics to ensure titer, purity, and yield—but most tools are manual and slow.

Our Solution: Maverick and ZipChip deliver rapid, orthogonal insights into vector integrity, empty/full ratios, and plasmid purity.

Cell Therapy

Challenge: Cell therapies demand rigorous characterization of identity, viability, and phenotype, often under tight timelines.

Our Solution: ZipChip enables fast assessment of key surface markers and metabolites, while REBEL XT quantifies media conditions to support optimal expansion.

Biologics

Challenge: Complex upstream systems require continuous nutrient profiling and metabolite monitoring to prevent culture collapse or batch failure. Traditional sampling methods are time-consuming and disruptive.

Our Solution: REBEL XT and Maven enable real-time profiling of amino acids, glucose, lactate, and ammonia to ensure optimal feed strategies and cellular performance.

Protein Characterization

Challenge: Early-stage screening often requires multiple time-consuming methods to verify protein identity and detect degradation.

Our Solution: ZipChip and Maverick provide rapid CE or mass-based protein fingerprinting, enabling quick confirmation of expression profiles and stability markers with minimal prep.

Metabolomics

Challenge: Understanding cellular metabolism is essential, but metabolite shifts are transient and easily missed in offline workflows.

Our Solution: With REBEL XT, real-time monitoring of nutrient consumption and byproduct accumulation drives smarter decisions on feed timing and culture viability.

Peptide Mapping

Challenge: Sequence verification via traditional LC-MS peptide mapping is resource-intensive and slow.

Our Solution: ZipChip enables rapid, high-resolution peptide mapping at-line to confirm sequence integrity and detect PTMs.

Intact Mass Analysis

Challenge: High-mass proteins and aggregates can be difficult to resolve, especially with traditional LC-MS.

Our Solution: ZipChip-MS provides high-resolution intact mass analysis in minutes with reduced sample prep and run time.

Charge Variant Analysis

Challenge: Charge heterogeneity in early development can affect efficacy and safety, but typical offline CEX or IEF methods are low throughput.

Our Solution: ZipChip CE offers fast, high-resolution separation of charge variants to assess product consistency before scale-up.

Downstream PAT Applications

Featuring CTech™ SoloVPE® PLUS, CTech™ FlowVPX®, and the KrosFlo RPM™ Systems  (Real-time Process Management)

Ensure precision and control in purification, formulation, and release testing with fast, accurate analytical measurements.

Protein Concentration (A280)

Challenge: Manual concentration checks introduce variability and slow down release timelines.

Our Solution: FlowVPX and SoloVPE PLUS offer rapid, dilution-free quantification at every stage—from UF/DF to final fill.

DNA / RNA Quantification

Challenge: Measuring nucleic acid concentration post-encapsulation or purification is time-sensitive and prone to dilution error.

Our Solution: SoloVPE PLUS delivers accurate, real-time quantification with no dilution, supporting both development and QC.

Plasmid DNA Purity

Challenge: Assessing pDNA purity is critical for gene therapy but traditional assays are slow and reagent-heavy.

Our Solution: SoloVPE PLUS delivers fast, dilution-free A260/A280 ratio measurements for rapid purity checks.

Polysorbate Analysis

Challenge: Surfactant degradation is a known stability issue, but often goes undetected in downstream processing.

Our Solution: In-line absorbance monitoring ensures polysorbate levels are within spec, protecting protein formulations.

Drug-to-Antibody Ratio

Challenge: DAR is a critical quality attribute for ADCs, but offline methods are often low-throughput.

Our Solution: FlowVPX enables in-line DAR monitoring for consistency and compliance during conjugation.

Multicomponent Analysis

Challenge: Monitoring multiple analytes simultaneously is difficult with single-channel sensors.

Our Solution: Variable pathlength technology supports spectral deconvolution and simultaneous quantification of key analytes.

Gold Particle Testing

Challenge: Nanoparticle-based formulations demand size and concentration validation at-line, yet most methods lack precision.

Our Solution: FlowVPX and SoloVPE PLUS provide particle-sensitive UV detection for fast confirmation of gold nanoparticle content.

Commitment to Process Excellence

Our PAT portfolio is engineered to meet the evolving needs of bioprocessing. From optimizing upstream media to controlling final product attributes, Repligen technologies empower you to move faster—with greater confidence and control.

Explore each application above to learn how we’re helping shape the future of therapeutics.