Unlocking High-Yield Virus Production in AAV and Lentivirus

Intensification Starts Here!
 

Discover how KrosFlo® TFDF® based process intensification delivers breakthrough in high virus production for transient and stable producer cell lines combined with simplified clarification compared to batch cell culture.

  • Implement TFDF to mitigate cell density effect
  • Boost virus production >10X and reduce production scale ~20x compared to a 200L batch process
  • Simplify clarification techniques to streamline your production process

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 INNOVATION BREAKTHROUGH

TF + DF = TFDF® Combined Benefits

Tangential Flow

High cell density
Poor product passage

Depth Filtration

Low cell density
Excellent product passage

Tangential Flow Depth Filtration

High cell density
Excellent product passage

INNOVATION BREAKTHROUGH

Novel TFDF® Filter 

The thick-walled 2 - 5 µM tubular filter captures cells and cell debris with reduced fouling and negligible product retention. The feed stream enters the bottom port. The retentate travels through the lumen and exits at the top of the tube. The permeate exits the enclosure through the lower permeate port.​solution. The combination of tangential flow and depth filtration in one filter produces a high-flux, high-capacity solution.  h

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INNOVATION BREAKTHROUGH

Synergistic Benefits

  • Low concentration polarization minimizes fouling
  • Short, highly inter-connected paths do not retain product​
  • Small footprint
  • 2-5 micron pore size for large biomolecules
INTEGRATED

Filter, Flow Path and System as One Solution

KrosFlo® TFDF® Filter
ProConnex® TFDF® Filter Assembly
KrosFlo® TFDF® Systems
INTEGRATED

Complete, Ready-to-use TFDF® Filter Assemblies

Single-use, Gamma-irradiated and closed ProConnex® TFDF® Flow Paths arrive dry, free of sodium hydroxide, glycerin, preservative and ethanol, for a zero flush start state. ProConnex® TFDF® Flow Paths are complete assemblies that include the TFDF® Filter, a disposable pump head​, integrated sensors​, tubing​ and aseptic connectors.

TFDF® Filter
Surface Area: 3 cm2
Surface Area: 30 cm2

ProConnex® TFDF®
Flow Path
Surface Area: 3 cm2
Surface Area: 30 cm2
Surface Area: 50 cm2

ProConnex® TFDF® 
Flow Path

Surface Area: 150 cm2

ProConnex® TFDF® 
Flow Path

Surface Area: 450 cm2
Surface Area: 750 cm2
Surface Area: 1500 cm2
Surface Area: 2100 cm2

ProConnex® TFDF®
Flow Path
Surface Area: 6000 cm2

Industrial grade components and extended automation allow for confident process scaling. With the same software, hardware, controls and cGMP compliance built into every system, process change challenges in scale-up are removed.

READY TO SCALE FAST

Maintain processes while scaling to production

The KrosFlo® TFDF® System delivers application-specific process control logic for optimal TFDF process performance. Systems scale from 1 L to 2000 L in a small footprint of 1 m2 for both pilot (31 inch x 42 inch) and process (37 inch x 42 inch) systems.

KrosFlo® TFDF Lab System

1 - 50 L volume
3 - 160 cm2 surface area

KrosFlo® TFDF® Pilot System

1 - 500 L volume
500 - 1600 cm2 surface area

KrosFlo® TFDF® Process System

50 - 2000L volume
3000 - 6000 cmsurface area

READY TO SCALE FAST

Capacity increases with tube number and length

To ensure linear scalability from 1 to 2000 L, the tube length and the number of tubes per enclosure increases. Tube length increases from 20 cm to 108 cm. The effective length of the filter may be less than the physical length of the filter. The number of tubes increases from 1 - 40 per enclosure.

Number of tubes

1 tube
Surface area: 3 cm2
Recommended Volume: <1 L

1 tube
Surface area: 150 cm2
Recommended Volume: <50 L

10 tubes
Surface area: 1500 cm2
Recommended Volume: <500 L

40 tubes
Surface area: 6000 cm2
Recommended Volume: <2000 L

* additional sizes available 

 

Length of tubes

Physical length: 20 cm
Effective length: 2 cm
Surface area: 3 cm2

Physical length: 108 cm
Effective length: 108 cm
Surface area: 150 cm2

KrosFlo® TFDF® Systems

The KrosFlo® TFDF® System delivers a complete solution for optimized tangential flow depth filtration, with integrated process control logic and a single-use, Gamma-irradiated ProConnex® TFDF® Flow Path with integrated sensors.

Click on the tabs to explore features of the different KrosFlo® TFDF® Systems and Flow Paths.

KrosFlo® TFDF® Lab System

1 - 50L volume
3 - 160 cm2 surface area

Click on the links to explore different features.

KrosFlo® TFDF® Pilot System

1 - 500L volume
500 - 1600 cm2 surface area

Click on the links to explore different features.

KrosFlo® TFDF® Process System

50 - 2000L volume
3000 - 6000 cm2 surface area

Click on the links to explore different features.

ProConnex® TFDF® Flow Path

Click on the links to explore different features.

KrosFlo TFDF Lab Flow Paths

Off-the shelf, single-use, gamma-irradiated and closed TFDF Lab Flow Paths arrive dry, free of sodium hydroxide, glycerin, preservative and ethanol, for a zero flush start state.

See specifications

More information

Custom KrosFlo TFDF Pilot and Process Flow Paths

When scaling up, configure a flow path to meet your process requirements for your pilot and process KrosFlo TFDF Systems. All KrosFlo TFDF flow paths are single-use, gamma-irradiated and arrive dry, free of sodium hydroxide, glycerin, preservative and ethanol, for a zero flush start state.

See specifications

More information

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